We improved the everyday sensor mount

Proximity sensors are counted upon to improve accuracy and accountability in manufacturing environments. The mounts that keep them in place on conveyor systems and industrial automation equipment, however, can be a point of weakness.

That’s why we did some detective work at numerous automation lines. We uncovered some flawed designs – and engineered a better solution.

Hybrid construction

Material is the first difference you’ll notice with HellermannTyton’s sensor mount. It’s manufactured from a combination of PPS and zinc-plated steel. The resin portion is where the locknuts attach. PPS tolerates moderate torque when tightening, and the locknuts can bite into the material to reduce the chance of loosening under vibration.

PPS also flexes a bit, enough to absorb impact instead of letting a delicate sensor do it.

The steel base allows for dependable, stable surface mounting. We incorporated a smile-configuration for mounting holes to accommodate flexible fastening options.

This hybrid material reduces component costs without sacrificing functionality.